Easy Way to Troubleshoot Pump Problems
In any problem analysis, we have to specify the problem, check
whether there is any deviation from the normal condition,
identify the possible causes, evaluate the possible causes and
then confirm the true cause.
Pumps or other machinery will give tell tale signs when they are
not working properly. An observant pump user will be able to
avoid major breakdowns or damage if the problem is corrected
early.
In order to solve any pump problem, we need to notice the
symptoms carefully so as to determine the most likely causes.
Instruments like pressure gauges are very helpful and should be
installed in the pumping system.
Very often we do have to rely on our 5 senses to pinpoint the
exact symptom. Normally, pump problems can be classified into
Suction Related, System Related, or Mechanical Related. It can
also be a combination of these.
Most of the system related problems occur because of design
flaw. For example, the designer may have chosen the wrong pump
whose characteristic does not match the system requirement.
Suction related problems are usually caused by air lock that are
due to a variety of reasons...
The effects of mechanical related problems could manifest
themselves as suction related problems - air leaks in the
system, worn out impellers, and mouth rings - but the most
common symptom is the presence of vibration and abnormal noise
in the equipment.
DiagnoPump, pump troubleshooter has been created for pump users
and sellers to help them find the solution quickly. Arranged so
that the easiest (and often overlooked) causes are examined
first, it could be a very useful tool.
If you are a beginner, you can start the troubleshooting from
the very first steps. More experienced users may want to start
from the later stages in the symptom list. The symptoms have
been identified to make it easy to zero in on the correct ones.
The symptoms have been arranged as:
1. No Flow, No Pressure - No water delivered at all 2. Low Flow
and Low Pressure - Pump does not deliver sufficient water or
Pump does not deliver water after some time or Insufficient
pressure developed 3. Short Lifespan of Shaft Seal or Packing -
Shaft seal or Gland Packing does not last long 4. Short Lifespan
of Bearings, Noisy Operation - Bearings do not last long or
Vibration and noisy operation or Overheating of parts or Seizure
of bearings 5. Pump Trips - Pump stops by itself or Excessive
power consumption
With this easy pump troubleshooter, anyone could easily pinpoint
the causes in a very short time. The pump troubleshooter can be
downloaded for FREE at http://www.free-marine.com/diagnoppad.htm
The usefulness does not end there - any pump distributor or
seller can also make use of it to sell their own product! They
are able to insert their own names and Companies into the FREE
software and distribute it to anyone they wish as goodwill.
Attention Pump Professionals! Free Pump Troubleshooter available
for download. Very easy to use. Just answer the logical
questions by selecting either Yes or No, and you will be able to
pinpoint your pump faults quickly. No experience necessary.
Ideal for beginners and seasoned professionals alike. Saves
valuable time. Pump
Troubleshooter