How to replace a broken garage door torsion spring.
Before you begin to disassemble your garage door's
counterbalance system, inspect your garage door thoroughly for
any damage that may have been the result of the spring's
failure. Make sure the center support is securely fastened, as
well as the track's flag brackets, jamb brackets and rear track
hangers. Check for damaged cables, etc. Any discrepancies should
be addressed before you work on that spring.
Ensure that
there is no tension on the spring or springs before you
disassemble.
If your door has only one spring:
1. Unbolt the stationary cone from the center support and slide
it over towards the drum.
2. Take note of the position
of the end bearing plate, then unbolt the bearing plate and
slide it off the shaft.
3. Loosen the drum's set screws
and slide the drum off the shaft. (You will probably have to
tap it with a hammer and wrestle it off due to possible
indentations made on the shaft by the drum's set
screws.)
4. This will be a good time to file down
any indentations that you may find on the shaft.
5.
Slide the broken spring off the shaft.
6. Carefully
slide the new spring onto the shaft. Avoid nicking or scraping
the spring's wire.
7. Slide the drum back onto the
shaft.
8. Slide the end bearing back onto the shaft and
bolt it down in the same spot it was originally at.
9.
Refasten the spring to the center support plate.
10. Go
the opposite drum and ensure that the drum's set screws are
tight and that the cable is wrapped properly around the drum.
Clamp a "Vise Grip" onto the shaft so that it is up against the
wall preventing the drum from turning allowing the cable to go
slack.
11. Go back to the loose drum, reconnect the
cable then turn the drum so that the cable wraps securely around
the drum. Tighten the drum's set screws.
12. Check both
cable's tautness, they should be the same. Adjust as
needed.
13. Wind the spring with a couple of steel rods
that fit securely and all the way into the winding plug's four
holes. There is a chart at
http://www.garagedoorsupply.com/torsionspringinstallation.html
which will tell you how many turns to wind your spring to. This
chart is only a guide, you must test your door's balance after
the spring is wound and adjust the tension as needed.
NOTE: If your door has two springs that share the center support
then you MUST remove the tension completely from the
spring that is not broken before you undo the stationary cone
from the center support.
As you may have realized by now, this repair is not rocket
science. Anyone can do it provided they have a little mechanical
aptitude, exercise caution and common sense.
If you
are unsure of your mechanical abilities, please do not attempt
to replace a torsion spring. Refer to your Yellow Pages for a
qualified garage door repairperson in your area.