Single hung aluminum window glass repair
Let's talk about repairing broken glass in an aluminum frame
single hung window. If it's the lower sash pane that is broken,
it must be removed from the inside. You are going to have one of
three different mechanisms that hold the lower sash up when you
slide it open. If you can't see any mechanisms on the sides,
then you have a block and tackle system consisting of a string
and spring assembly. Find the thin metal clips in the side jambs
just above the sash. Pull the bottom of the clip out using a
screwdriver or your fingernail. Do that on both sides. Then
remove any rubber stops at the very top of the window. Raise the
window as high as it will go. The block and tackle assemblies
will get snagged in the metal clips, allowing you to remove the
window sash. You would replace the glass using the same method
described in our article about sliding window repairs. Once you
have the new glass installed, install the window panel in the
reverse order that you removed it. Close the window and push the
metal clips back. Install the rubber stops at the top.
If you have a mechanism across the top of the window with a
string coming down each side and screwed into the top corners of
the window sash, you need to remove the screws holding the
strings in place. But before you remove the screws, you need to
remove one of the black plastic pieces that cover the side jamb.
Raise the window all the way up, then put a flat screwdriver at
the very bottom of the plastic piece and pull outward until you
can grab it with your fingers. Slide the plastic out. Now remove
the screws holding the strings. Be sure to hold the string in
one hand while removing the screw, because the string is under
tension. After removing the screw, let the string slowly go back
up. Pull the panel to the side that you removed the black
plastic piece, and remove the panel. Remember, two of your
corner screws will be removed at this point, and the proper way
to remove the frame from the glass is to remove opposite corner
screws. So, you should put one of the string screws back in and
remove the corner screw opposite the removed string screw. Then,
when you install the new glass, remove the string screw and
install the strings. Raise the window up and install the black
plastic piece by sliding it up between the frame and side jamb.
The final mechanism will be a spiral metal rod. If you have this
type, i suggest you have it done by a professional. If you
aren't careful with these, you can wind up having to replace the
spiral rods. Now, if the broken pane is the upper sash, more
than likely it will be a fixed panel. You can take these out
without messing with the sliding panel. Unlock the window and
raise the lower sash a few inches. Remove the screen, then
remove the two screws holding the horizontal bar on place. Tap
the bar down in one corner using a hammer and screwdriver. The
bar will come off. Then you can grab the bottom of the upper
sash and wiggle as you pull the sash downward. Once you have
pulled it down several inches, you should be able to grab the
top and bottom of the sash and pull to the left or right until
the opposite side comes out. Then you can swing the panel out.
Once the new glass is installed, you can put the upper sash back
by reversing the removal procedure. Tap the bottom upward with a
hammer or rubber mallet, ensuring that the sash is fully seated
in the top of the frame. Then, put the horizontal mulling bar
back in place and tap it on the sash framer. Install the screws
and screen. You're done. Next week we will cover broken glass
repair of dual pane windows.